Job Description:
The Sputtering Line Operator is responsible for operating and monitoring vacuum sputtering equipment used to deposit metallic or ceramic layers onto PET film substrates in a roll-to-roll manufacturing process. This role ensures consistent coating thickness, optical performance, adhesion quality, and production efficiency while maintaining vacuum integrity and equipment stability. The operator directly impacts product performance (IR rejection, reflectivity, durability) and production yield. Primary Responsibilities1. Equipment Setup & Operation Prepare and load PET master rolls into sputtering chamber. Set process parameters including: Chamber vacuum levels Gas flow rates (e.g., Argon, reactive gases if applicable) Power settings to cathodes Line speed Web tension Start and monitor vacuum pump-down sequence. Ensure stable deposition conditions throughout run.2. Process Monitoring & ControlMonitor: Vacuum pressure levels Target power stability Deposition rate Film temperature Web alignment Adjust parameters to maintain coating thickness specifications. Identify abnormal readings or process instability.3. Quality ControlCollect and inspect coated samples. Verify: Optical clarity Color consistency ReflectivityIR rejection performance Coordinate with laboratory for thickness and performance validation. Identify defects such as: Pinholes Non-uniform coating Arcing marks Contamination streaks4. Target & Chamber MaintenanceReplace sputtering targets as required. Inspect shields and chamber components. Assist with chamber cleaning and preventive maintenance. Follow strict contamination control procedures.5. Yield & Scrap ControlTrack scrap during startup and shutdown. Optimize ramp-up efficiency. Minimize edge waste and roll rejects. Report production metrics per shift.6. Safety & Compliance**Follow vacuum equipment safety protocols. Handle gases according to safety standards. Comply with lockout/tagout procedures. Wear appropriate PPE.
