QAS (Quality Alert System) Support Engineer
Pay Rate Range: $ 68.18 - 79.54/hrMust Have Technical/Functional Skills:
Strong understanding of automotive assembly plant operations. Experience troubleshooting PLC-controlled manufacturing systems.
Knowledge of Rockwell Control:
Logix PLC platforms.
Understanding of conveyor systems and station-based manufacturing processes.
Experience analyzing production incidents and performing root cause analysis.
Strong communication and stakeholder management skills.
Roles & Responsibilities: Application Support:
- Provide Level 2/Level 3 support for the QAS application in a 24x7 manufacturing environment.
- Monitor system performance and resolve production incidents impacting assembly operations.
- Troubleshoot vehicle tracking, station processing, quality validation, and process data issues.
- Support application deployments, upgrades, configuration changes, and testing activities.
- Perform root cause analysis and implement corrective actions for recurring issues.
- Collaborate with Quality, Production, Controls Engineering, and Plant IT teams.
- Manufacturing & Quality Support:
- Support the tracking of vehicles through assembly stations and conveyor segments.
- Ensure accurate association of vehicle information with tooling and process results.
- Investigate and resolve issues related to vehicle traceability and process compliance.
- Support quality enforcement processes that prevent vehicles from progressing with unresolved station issues.
- Assist plant teams in minimizing production disruptions and maintaining product quality.
- PLC & Controls Support:
- Support integration between QAS and plant floor PLC-controlled equipment.
- Troubleshoot communication issues between applications, PLCs, HMIs, conveyors, and manufacturing devices.
- Analyze PLC tags, signals, and production events impacting application functionality.
- Support conveyor stop/start interlocks and station control functions.
- Work with Controls Engineers to diagnose automation and production-related issues.
- Continuous Improvement:
- Identify opportunities to improve system reliability, monitoring, and operational efficiency.
- Develop and maintain support documentation and troubleshooting procedures.
- Participate in manufacturing process improvement initiatives.
Experience Required: 10 & Above
