The Process Improvement Engineer is a process owner responsible for maintaining procedures and systems that will drive continuous improvement and innovation of a manufacturing process or a range of manufacturing equipment. This role will also be immediately tasked with analyzing and reporting on opportunities regarding safety, process specifications, indirect material and quality variance, and cost savings projects.
Responsibilities:- Participate in all aspects of the Sage Safety Process
- Travel between plant(s) as needed
- Generate, update, and present data reports and presentations to Upper management
- Utilize DMAIC, 5-Why, Fishbone diagrams, Pareto’s, and/or Toyota A3 for root cause analysis and systematic problem solving
- Utilize 4S/5S strategies, Lean methodologies, and Six Sigma to optimize processes and lead team members
- Recommend strategies for cost reduction and process improvements.
- Support the development and scale up of new products; optimizing specifications once products enter mass production
- Navigate ERP system, local databases/control systems, and historical technical documents to optimize process
- Create and maintain relevant charts, visualizations, and graphics to illustrate process performance and highlight process gaps
- Participate/Lead daily meetings with the goal of dispositioning and reducing the creation of Nonconforming material
- Assist in leading and coaching production associates and with the goal of 100% conformance to Plant/Process policies and procedures
- Interact and interface with Automotive OEMs including Toyota, Daimler, Stellantis, and General Motors, ensuring their satisfaction and compliance with their performance standards
- All other duties as needed/directed by supervisor
Qualifications/Skills
Required:- Microsoft Excel (Intermediate) – Excel functions, Chart creation, etc.
- Microsoft Office Suite (Intermediate) - PowerPoint, Word, etc.
- Ability to communicate with all areas of the company and with outside customers
- Self-starter with excellent time management skills. Should have ability to manage multiple tasks simultaneously while maintaining a high level of accuracy in all work.
Preferred:- Technical expertise and/or willingness to take a hands-on approach to troubleshooting
- Experience and proficiency in coaching, leading, and managing people
- Working knowledge of JOMAR ERP system preferred/ability to learn
- Working knowledge of SPC, COAs, SDS, etc preferred/ability to learn
- Experience in making data driven decisions in a manufacturing environment
- Experience with DMAIC, Six Sigma, Lean Processing, or Toyota Production Systems
- Bachelor’s degree in STEM, skills and interest in Chemical Engineering, Industrial Engineering, or similar field
