Quality Control Engineer
mayzonNew Castle, DE
Quality Control Engineer – Consumer Products (Furniture & Home Accessories)
Job Summary:
The Quality Engineer is responsible for ensuring that consumer products meet safety standards, regulatory requirements, and customer quality expectations for the North American Market. The candidate will be working closely with product design dept, outsourced and local manufacturing, testing laboratories, suppliers, and marketing teams to ensure products are compliant, manufacturable, and market ready. The Quality Engineer acts as a bridge between product design, suppliers, and quality control to prevent quality issues and ensure consistent product performance throughout the life cycle of the product.
Key Responsibilities:
- Product Safety & Risk Assessment
- Ensure products comply with consumer product safety standards and meet the customer’s quality requirements
- Identify potential safety hazards (sharp edges, tipping risk, chemical risks, load failure).Ensure product complies with state regulations
- Conduct risk analysis such as:
- DFMEA (Design Failure Mode Effects Analysis)PFMEA (Process Failure Mode Effects Analysis)
- Review product safety requirements for items such as:
- Furniture stability
- Shower curtain rod load strength
- Hook / caddy weight capacity
- Material safety and compliance
- Regulatory Compliance
- Ensure products comply with applicable regulations such as:
- Consumer Product Safety Commission (CPSC)ASTM International standards
- International Organization for Standardization (ISO)
- Examples of regulations for consumer goods:
- CPSIA (Consumer Product Safety Improvement Act)
- Chemical restrictions (lead, phthalates)
- California Prop 65 requirements
- Labeling requirements
- Flammability requirements (textiles e.g. shower curtains, bedding)
- Testing Methods & Product Validation
- Define and verify product testing methods.
Examples:
Mechanical testing
Load test (rod, hook, shelf, caddy)
Drop test
Durability cycle test
Torque / pull force testing
Environmental testing
Corrosion testing (salt spray for metal products)
Humidity testing (bathroom products)
Anti-mildew requirements
Material testing
Fabric strength
Coating adhesion
Plastic impact resistance.
Manufacturing Process Quality
Understand and control supplier manufacturing processes:
Examples:
Metal forming
Plastic injection molding
Powder coating / painting
Textile sewing
Quality engineer responsibilities:
Define critical-to-quality parameters
Approve production samples
Establish inspection standards
Review first article inspection (FAI)
Responsibilities:
- Review product drawings and specifications
- Ensure design can be manufactured reliably
- Recommend design improvements for quality, regulatory and safety
- Participate in design review meetings
Required Skills:
- Knowledge of consumer product safety standards
- Understanding of testing methods
- Manufacturing processes
- Statistical quality tools (SPC, control charts)
- Root cause analysis (5 Whys, Fishbone)
- Consumer Products
- North American Market
- Engineering, Quality control
- Product design
- Product safety
- Regulatory Compliance
- Testing MethodsASTMISOCross-functional
Communication
Qualifications:
Bachelor’s or higher degree in a related field (Engineering or equivalent experience, e.g., Quality Management).Proven experience in Engineering, quality control, preferably in the retail or consumer goods industry.
Strong proficiency in Microsoft software suite, including Word, Excel, Outlook, PowerPoint, Teams and others.
Excellent communication and interpersonal skills.
Fluency in both written and spoken English is required.
Strong attention to detail and problem-solving skills.
Benefits:
- Extended health care
- Dental care
- Vision care
- On-site parking
- Challenging position with much opportunity for growth.
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Level
Lead L6
Location
New Castle, DE
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Industry
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Posted
9 days ago