Senior Mechanical Engineer, Test Development Engineering As a Senior Mechanical Engineer in Test Development Engineering, you will play a critical role in the design, validation, and sustainment of precision assembly, test, and calibration equipment. You will be responsible for designing and maintaining jigs, fixtures, and metrology test systems that ensure product performance, repeatability, and compliance with quality standards. Your work will directly enable calibration traceability, measurement accuracy, and test automation across manufacturing and product validation environments. You will also manage documentation, test protocols, and calibration procedures to ensure long-term reliability and compliance of test and measurement assets.
Key Responsibilities:- Conceptualize, design, and document assembly jigs, test fixtures, and precision metrology systems to support both production and validation testing.
- Develop custom calibration and test instruments, including mechanical, pneumatic, and electro-mechanical assemblies for high-accuracy measurements.
- Integrate sensors, load cells, displacement transducers, pressure gauges, and other instrumentation into test systems to support product calibration and verification.
- Collaborate with cross-functional teams (Design, Manufacturing, Quality, Calibration Labs, and Contract Manufacturers) to define test requirements and system capabilities.
- Utilize CAD software (Creo, SolidWorks) to create detailed 3D models and drawings of mechanical systems, with GD&T applied for precision alignment and repeatability.
- Generate and maintain Requirement Documents, Calibration Procedures, and Test System Specifications to ensure alignment between product and test design intent.
- Participate in supplier design reviews and qualification of external test and calibration equipment.
- Testing, Validation, and Calibration:
- Develop and validate test procedures, calibration methods, and verification plans for measurement systems and mechanical fixtures.
- Ensure measurement system analysis (MSA), gage R&R, and traceability to NIST or equivalent standards in all calibration processes.
- Conduct statistical evaluations of test data to assess system reliability, repeatability, and reproducibility.
- Analyze performance results and implement design improvements to maintain precision, accuracy, and robustness under production conditions.
- Collaborate with electronics and software engineers to define mechanical interfaces for automated test systems and integrate sensors into data acquisition platforms.
- Maintenance and Troubleshooting:
- Diagnose and resolve issues with jigs, fixtures, or test systems, including alignment errors, sensor drift, and calibration failures.
- Develop preventive maintenance and recalibration schedules for all test and measurement equipment.
- Support production and test engineering teams by providing quick-turn mechanical solutions to test station downtime or measurement deviations.
Documentation:
Create comprehensive documentation for design specifications, calibration procedures, maintenance manuals, and traceability records.
Maintain revision-controlled records for test system configurations, calibration certificates, and design changes.
Ensure compliance with internal quality management systems and industry standards (ISO 17025, ISO 9001, or equivalent).Continuous Improvement:
Identify opportunities to enhance test accuracy, throughput, and system robustness through mechanical and process improvements.
Implement design-for-calibration and design-for-test principles in future product and fixture designs.
Stay current with advances in precision mechanics, metrology instrumentation, and automated test system design.
Participate in continuous improvement initiatives, lean design efforts, and equipment standardization programs.
Qualifications:
Bachelor's degree in Mechanical Engineering, Mechatronics, or a related field.10+ years of experience in mechanical design, test and calibration equipment development, or precision metrology systems.
Proficiency in CAD software (Creo, SolidWorks) and related engineering analysis tools (FEA, tolerance analysis).Strong understanding of mechanical systems, pneumatic and electromechanical integration, and manufacturing processes.
Deep knowledge of measurement science, tolerance analysis, and statistical methods for calibration and product qualification.
Experience in test system design, metrology instrumentation, and mechanical calibration processes.
Hands-on experience with mechanical test setups, data acquisition, and troubleshooting of measurement systems.
Excellent analytical, problem-solving, and documentation skills.
Strong communication skills and ability to lead cross-functional technical efforts.
Preferred Qualifications:
Experience in consumer electronics, precision mechanisms, or high-volume manufacturing.
Familiarity with SPC, capability studies, MSA (Gage R&R), and reliability analysis.
Knowledge of PLM systems, and familiarity with ISO 17025 or equivalent calibration lab practices.
Certification or training in Lean Manufacturing, Six Sigma, or Metrology.
Working Conditions:
5 days (M-F) in our South Jordan Utah office with 3-4 trips to Asia per year Hands-on work in lab and prototype environments involving precision test and calibration equipment.
Additional Information:
At Cricut, we take care of our people. Enjoy competitive Medical, Dental, and Vision coverage, a 401(k) match, generous PTO, tuition reimbursement, and a yearly lifestyle stipend to support your wellness and passions. You'll also get exclusive employee discounts—and best of all, you'll be surrounded by some of the most talented and creative individuals out there. A Quick Note Before You Apply… Cricut is in a powerful chapter of transformation. We're evolving fast—refining our strategy, growing our teams, and raising the bar across the board. This is an incredible opportunity for the right kind of person—but it's not for everyone. We're looking for A-players—people who don't just meet expectations, but consistently exceed them. If you thrive in dynamic environments and find joy in turning challenges into momentum, keep reading. Here's what makes someone a great fit for this role (and for this moment at Cricut): You have a bias for urgency. You don't wait for perfect clarity to take action—you start, learn, and adjust. You believe that speed matters, especially when paired with thoughtfulness. You ask: "What can move forward today?" and push past inertia. You set high standards—especially for yourself. You're proud of your work and protective of your reputation. You take ownership, deliver quality, and don't cut corners. You hold yourself accountable without waiting to be asked. You stay focused when things are moving fast. You can identify what really matters and don't get distracted by noise. You prioritize well, and manage your time wisely. You collaborate like a pro. You elevate the people around you, communicate clearly, and give thoughtful feedback. You're low ego, high output—and your team loves working with you. One More Thing (It's a Big One): This role is in-office 5 days a week. We believe that real collaboration, innovation, and culture are built face-to-face. If you're energized by working alongside smart, kind, creative people—and enjoy those unplanned hallway conversations that spark great ideas—you'll love it here. If you're looking for a hybrid or fully remote role, this likely isn't the right time or place. But if you're excited by challenge, purpose, and building something better, we'd love to hear from you. Let's make something amazing—together. What to Do Next: Please attach your resume including links to your portfolio where applicable. If you want to show your super powers in other ways – include that information too. You can be sure that Cricut is an employer who values individuality, equality and diversity, so tell us what you're all about. If you are a Maker or a DIY enthusiast, whether you think you are a good one or not, we would love to hear about it when you send us your information! At Cricut, we celebrate inclusion and diversity. Cricut is an equal opportunity employer and makes employment decisions based on merit. Cricut prohibits discrimination based on race, color, religion, sex, sexual identity, gender identity, marital status, veteran status, nationality, citizenship, age, disability, medical condition, pregnancy, or any other unlawful consideration. All your information will be kept confidential according to EEO guidelines. Cricut participates in E-Verify.
