Product Development Engineer - Dynamic Sealing System Engineer

Required Education: BSME, Applications / Design / or Degree equivalent in experience 3-5 years of experience minimum, with elastomers (rubber/plastic), material specification and selection, weather sealing systems, vehicle integration, thorough understanding of build variation processIn-depth experience in product design, theoretical analytical skills to establish optimized sealing energy and manufacturing processes related to weather seals, extrusion and injection moldingDevelop ESOW (Engineering Statement of Work), EC (Engineering concepts) and participate in the Sourcing Process (SOBA, ED&T review, piece price, tooling cost review and CPA) Lead and support the effort to resolve issues with interfacing componentsLead design reviews with sealing suppliers to ensure System Design Specifications are created and metLead FMA creation of engineering documentation (DFMEA, SCCAF, attestation scorecard sign off process) Sign off eCAD drawings with related GDT (Geometric Dimensioning and Tolerancing) Sign off on DVP&R tests, confirm compliance with System Design Specifications and materials M9P9 specEnsure AVBOM, cost targets and design gaps have clearly defined roadmaps that are validated by PTC to meet program objectivesRelease parts in AVBOM, Change Control and WERS throughout the product life cycleAchieve DPA count to glidepath with 0 open at UPV2 through FDJ (final data judgment / pencils down) Achieve P-Release on timeComplete FDJ/FEC/PEC with no open majorsDeliver DCV, TT, PP, MPI and MP2 build events, on timeAudit and update BOM (Bill of Material) with correct part levels and usage, for prototype builds and maintain it post Job 1Support current production issues, cost reduction and quality improvement initiativesStrong working knowledge in significant and critical characteristics (SC/CCs) associated with dynamic seal product requirements and manufacturing processesExcellent communication and organizational skills, competent, proficient and result-orientedPossess strong skills in problem-solving and root cause analysesProactivity and courage to escalate emerging issues swiftly to Management's attentionLaunch support and some travel are requiredProficient with Excel, Word, Power Point, Internet, Catia v6/3DX / Team CenterPreferredSkills: Ability to work independently, with little supervision in a highly complex product development environmentAbility to work with and manage daily activities of the supply baseAbility to work with Ford Program Management, Cost Estimating, Engineering, Materials, Manufacturing, Quality and Purchasing to ensure program milestones and cost targets are metAbility to work under compressed timing constraintsAbility to work within a fast-paced environment and deliver results, in a swift and timely mannerEven better, you may have...Manufacturing Engineering in the Weather Sealing IndustryYou may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply! As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder...or all of the above? No matter what you choose, we offer a work life that works for you, including: Immediate medical, dental, vision and prescription drug coverageFlexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and moreFamily building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and moreVehicle discount program for employees and family members and management leasesTuition assistanceEstablished and active employee resource groupsPaid time off for individual and team community service A generous schedule of paid holidays, including the week between Christmas and New Year's DayPaid time off and the option to purchase additional vacation time. This position is a salary grade 7 through grade 8. Salary can range from $86,600-$166,200. Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value. For more information on salary and benefits, click here: Visa sponsorship is not available for this position. Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire. We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.This position is hybrid with a requirement to be onsite four or more days per week. #LI-Hybrid #VehicleHardwareEngineering #LI-KH2 What you'll do: Design and release dynamic sealing systems that meet or exceed cost, quality, weight and delivery targets, concurrent engineering and thorough knowledge in DFMEA, DFM, DVP&R, CAE/FEA analytical tools, SCCAF, SC/CC, 8D, root cause analysis, product development and testing (seal gap analysis, door closing effort contribution analysis, wind noise, dust ingress and water management), familiar with gages, fixtures, tooling, TGW reduction and continuous improvement initiatives. Full timePosting Date: 2026-10-06