Intern - Operations/Production Management (Summer 2027)
plexusBuffalo Grove, IL
Intern - Operations/Production Management (Summer 2027)
plexusBuffalo Grove, ILIntern L1
Surgical Appliance and Supplies ManufacturingAll Other Industrial Machinery ManufacturingMachine Shops
APPLY NOW (opens in a new tab)Production Management InternThe Production Management Intern provides support to the Production Manager and Factory Supervisors in the daily leadership and operational oversight of a specific market sector. This role offers students hands-on experience in high-intensity manufacturing leadership, with a focus on product quality, on-time delivery (OTD), and factory efficiency. The intern will report to a member of the site leadership team, such as a Production Manager or Focus Factory Manager.
Responsibilities:
- I. Operational Excellence and KPI Management
- Performance Tracking: Assist in monitoring and reporting on key manufacturing metrics, including On-Time Delivery (OTD), scrap reduction, yield, and overall productivity.
- Production Planning: Participate in the review of daily and weekly production targets and schedules, and support capacity analysis to meet business objectives.
- Operational Meetings: Attend and contribute to Operation Review meetings and shift handoff sessions to understand critical production needs and equipment status.
- Administrative Support: Maintain accurate records of production output, quality checks, and equipment status.
- Communication: Coordinate with production associates, leads, and operations managers to ensure production goals are consistently met.
- II. Continuous Improvement and LEAN InitiativesLEAN Support: Assist in the implementation of LEAN projects aimed at improving labor efficiency and waste reduction.
- Factory Standards: Participate in GEMBA tours and support the execution of 6S improvement plans for optimized floor layouts.
- Process Improvement: Identify bottlenecks in production and propose data-driven solutions for efficiency. Utilize lean manufacturing principles to drive focus factory performance.
- III. Quality Assurance and Compliance
- Quality Standards: Assure that product and process quality is compliant with internal, industry, and customer quality standards (e.g., IPC Standards, ISO, GMP).Defect Management: Support Root Cause Corrective Action (RCCA) investigations for defects or rejects produced during manufacturing cycles.
- Safety Protocols: Monitor the production floor to ensure adherence to workplace health and safety (EHS) and RBA compliance.
- IV. Resource and Team Leadership Support
- Labor Planning: Shadow management to learn effective direct labor staffing and the development of results-focused teams.
- Training Coordination: Assist in identifying training needs and monitoring the cross-training progress of manufacturing teams to ensure labor flexibility.
- Communication: Facilitate clear information transfer between shifts and support open communication within the focus factory.
Required Skills:
Analytical Skills: Proficiency in data analysis to assist in LCM forecasting, metric reporting, and capacity analysis.
Problem Solving: Strong problem-solving skills with a focus on root cause analysis (e.g., 8D or similar methodologies).Communication: Professional written and verbal communication skills for effective interaction across site associates and management.
Adaptability: Ability to handle complex manufacturing issues in a fast-paced environment.
Technical Proficiency: Knowledge of lean and six sigma concepts.
Minimum Qualifications:
Student working towards a Bachelor's degree in Operations Management, Supply Chain, Engineering, or a related field for entire duration of internship.
Preferred Qualifications: Junior level status or higher.
GPA:
3.0 or higher is preferred. PCB Assembly processes (SMT), Lean Manufacturing, and Quality Systems. Demonstrated ability to lead projects or teams through academic or extracurricular activities. Excellent organizational skills.
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Level
Intern L1
Location
Buffalo Grove, IL
Occupation
Production Workers, All Other
Industry
Surgical Appliance and Supplies Manufacturing
Posted
10 days ago