Metallurgical Engineer - Advanced Metallic Systems At BWX Technologies, Inc. (NYSE: BWXT), we are People Strong, Innovation Driven. A U.S.-based company, BWXT is a Fortune 1000 and Defense News Top 100 manufacturing and engineering innovator that provides safe and effective nuclear solutions for global security, clean energy, environmental restoration, nuclear medicine and space exploration. With more than 7,800 employees, BWXT has 14 major operating sites in the U.S., Canada and the U.K. We are the sole manufacturer of naval nuclear reactors for U.S. submarines and aircraft carriers. Our company supplies precision manufactured components, services and fuel for the commercial nuclear power industry across four continents. Our joint ventures provide environmental restoration and operations management at a dozen U.S. Department of Energy and NASA facilities. BWXT's technology is driving advances in medical radioisotope production in North America and microreactors for various defense and space applications. Welcome to BWXT We believe in empowering our employees and cultivating a dynamic workplace that fosters growth, collaboration, and technical excellence. At our Oak Ridge, Tennessee Enrichment Operations site, you will join teams working at the forefront of advanced nuclear manufacturing, precision engineering, and mission-critical national security programs. Whether you're an experienced professional or just starting your career, you'll find opportunities to challenge yourself, partner with seasoned experts, and contribute to innovation shaping the future of nuclear technology.
Position Overview:
As our Metallurgical Engineer for Advanced Metallic Systems, you will lead development of alloys, forming processes, casting routes, additive manufacturing approaches, and high-throughput metallic component production methods. You will support R&D through manufacturing execution, ensuring metallic systems meet stability, performance, reliability, and throughput requirements. This role integrates materials science with mechanical, manufacturing, and design engineering in a DOE/NNSA environment. Location On-site in Oak Ridge, Tennessee (Q Clearance Required) Your Day to Day as a Metallurgical Engineer – Advanced Metallic Systems Develop advanced metallic alloys with targeted strength, thermal stability, and oxidation resistance. Lead stamping, forming, casting, powder metallurgy, and additive manufacturing process development. Apply thermodynamics and kinetics to predict phase transformations and microstructure evolution. Perform failure analysis, root cause investigations, and materials/process improvements. Operate SEM, TEM, XRD, EDS, DSC, and metallography tools for characterization. Collaborate with mechanical and design teams to align alloy capabilities with system needs. Document findings, prepare technical reports, and support multidisciplinary reviews. Develop manufacturing controls and variability reduction strategies. Conduct audits, revise procedures, and analyze production data. Drive scrap reduction, troubleshooting, and floor-level investigations. Support tooling development and optimization for forming, casting, and flow-forming.
Required Qualifications:
B.S. in Metallurgical Engineering, Materials Science, or related field.5+ years experience in metallic materials development or manufacturing processes.
Expertise in phase diagrams, recrystallization, precipitation, solidification, and mechanical behavior.
Experience with SEM, TEM, XRD, EDS, DSC, and metallographic tools.
Demonstrated ability to tailor alloy chemistry and optimize processes.
Experience with process controls and variability reduction.
Strong analytical and problem-solving skills.
Excellent communication and documentation.
Must be a U.S. citizen with ability to obtain and maintain a DOE Q clearance.
Preferred Qualifications:
Experience with Thermo-Calc, CALPHAD, or JMatPro.
Background in thermomechanical processing.
Familiarity with titanium, nickel-based superalloys, aluminum, or high-temperature materials.
Experience in aerospace, defense, or energy materials programs.
Six Sigma or PFMEA/statistical process control experience.
Experience with Minitab or related data tools.
Hands-on experience with casting tooling, forming dies, or flow-forming equipment.
What We Offer:
Competitive salary and benefits.
Paid time off and flexible schedules (as applicable).Professional development and continuing education support.
Inclusive and collaborative workplace.
Mission-driven work supporting national security.
Continuous technical and materials engineering growth opportunities.
Pay: $86,450 - $136,000
