Saw Machine Operator

Position Summary: The Foam Saw Machine Operator safely sets up and operates foam-cutting equipment to cut large foam blocks into smaller components used in mattress production. The position follows work orders, cutting specifications, quality tolerances, traceability requirements, and all machine-safety procedures.

Essential Responsibilities: The following duties are representative of the position and are not intended to be an all-inclusive list. Other duties may be assigned as business needs require. Review production orders and cutting specifications; verify foam type, density, block identification, and required dimensions. Complete pre-use equipment checks and confirm guards, emergency stops, controls, and the cutting area are safe. Set up and operate the foam saw only after completing required training and receiving authorization. Load, position, and secure foam blocks safely using approved material-handling methods and lifting aids. Cut foam blocks into specified lengths, widths, or thicknesses for mattress components. Measure first pieces and periodic samples, record required checks, and maintain product identification and traceability. Segregate nonconforming foam, minimize scrap, and report material, blade, equipment, or quality problems immediately. Keep the saw and work area clean, wear required PPE, follow lockout/tagout requirements and never bypass safeguards devices, and perform other assigned duties.

Primary Objectives / Key Performance Expectations: Operate safely and complete all required equipment and quality checks. Produce cut foam that meets dimensional tolerances, specifications, and traceability requirements. Meet production targets while minimizing scrap, rework, and material damage. Maintain dependable attendance, accurate records, housekeeping, teamwork, and cross-training.

Qualifications: High school diploma or GED and prior machine-operation or manufacturing experience preferred. Ability to read work orders, cut sheets, labels, and dimensional specifications. Basic math and measurement skills, including use of a tape measure; caliper experience preferred. Strong attention to detail, dependable attendance, teamwork, and availability for assigned shifts or overtime.

Physical Requirements: Ability to stand and walk for most or all of an 8- to 10-hour shift. Ability to lift up to 50 pounds and push, pull, position, or maneuver foam blocks using approved assistance. Ability to bend, reach, grip controls and materials, and perform repetitive movements. Ability to work safely near cutting blades and moving equipment and to see, hear, and communicate sufficiently, with or without reasonable accommodation.